Set 8 - Some Real Progress

[ My Pod Home | Batch 1 | Batch 2 | Batch 3 | 4: A  New Interior Begins 5: Interior w/ Overlays | 6: Revised Interior ]
[ 7: Cutting Plastic [ 8: Real Progress | 9: Ceiling Taking Shape | 10: More Ceiling & Walls | 11: Padding the Walls ]
[ 12: Real Ceiling Work | 13: AC Vent Beginnings | 14: More Interior | 15: Misc | 16: Ceiling & Walls ]
17: Joysticks | 18: Handles & Base | 19: Decals | 20: Primer! | 21: Colo(u)red Paint ]

[ 22: Joysticks Redux ]
armrests-01.JPG (55927 bytes) Finally some comfort! The armrests are now padded. armrests-02.JPG (50449 bytes) Padding goes all the way around (or at least looks that way). cockpitwell-01.JPG (57683 bytes) The "raw" cockpit well.
cockpitwell-02.JPG (34166 bytes) Another view of the well. consoles-01.jpg (78015 bytes) The console panels. consoles-02.JPG (50253 bytes) Better view of the consoles.
handholes-01.JPG (47068 bytes) The handhold hemis being installed. pieces-01.jpg (68202 bytes) Pretty much everything ...
 
With Mary starting training for her new job this week, I've taken the opportunity of some "alone" time to really pound away at the pod. Huge amount of progress done in the last few days ...
  • I've padded the armrests.
  • Incorporated the support buttresses to the sides and front of the cockpit well. 
    • The front supports double as the footwell.
    • Neither support actually touches the control consoles. This is because I wanted to be able to shim the consoles since I don't know exactly how thick the lightsheet will be.
    • The supports also double as the main supports for the ceiling / wall assembly (or at least they will once the wall/ceiling assembly is complete).
  • Added a couple of cross-members to the forward edge of the cockpit well. One (seen clearly in "Another view of the well.") serves to hide the lighting, etc. from the door and expand the thickness of the consoles. The other (see "The 'raw' cockpit well") is a c-shaped clamp that holds the cockpit together side-to-side. The plastic apparently warped a bit in the 3,000 years since I last worked on this and it didn't want to retain shape properly to latch onto the consoles.
  • The consoles are glued together rather than simply taped for shape testing. Combination of micro-weld and epoxy was used for all acrylic bonds.
    • They are now a single unit that will be lit and covered with overlays before being installed.
    • The very front console panel is still left off as it has to be modified to follow the shape of the window - can't do this until I can do another test fit with the ceiling/walls.
  • The rear walls have been glued to the (newly revised) antechamber walls. Got a bit too gung-ho last night and stuck on the top-most pieces of the rear walls. Should have waited to test the shape (which I haven't even tried to approximate yet). Now I'll have to reshape the outer/top edges with the pieces in place. D'oh! Next step for these walls is to...
    • Add the 3/8" wide x 1/16" thick padding pieces.
    • Construct the new rear communications console.
    • Add the lighting frames to the clear acrylic pieces.
  • Installed 4 out of 7 1/2 spheres for the new hand-holds (3 on the forward 1/2 of hull and one on the base).  
    • After really looking at the size (way smaller than in my mind's eye), I've abandoned the attempt to build the little ring around the edges of the spheres.
    • Stopped at 4 of 7 as I generated so much f**king dust on the one in the base that I decided I needed a better location than the family room for dremeling out a 3/4" diameter hemisphere out of solid resin to fit the 3/4" OD (1/2+" ID) hemisphere.
    • You'll notice the tape around one of the half spheres - this is to protect the resin while I file the edge of the hemisphere down to match the contour of the hull. Worked quite well.
    • The hemis on the forward hull section were much easier as the resin is only about 1/8" thick and could be whittled out with an Xacto.
  • asdf

Stay tuned ...